Job Title:  Mechanical Design Engineer

We are seeking a Mechanical Design Engineer with a proven background in aerospace applications to join our team. The ideal candidate will design and develop high-performance components, including DC motors and electromechanical actuators, ensuring compliance with rigorous aerospace standards and environmental testing requirements. This role requires the ability to work independently in a fast-paced, dynamic engineering environment and reports directly to the Engineering Manager.

Repsonsibilities:

Design & Development

• Analyze customer requirements and create detailed designs for DC motors and electromechanical actuators used in aerospace systems.
• Perform mechanical analysis, material selection, and tolerance studies to ensure reliability and performance.

Qualification & Certification

• Lead component qualification activities in accordance with DO-160 and MIL-STD-810 standards.
• Prepare, approve, and maintain documentation for qualification requirements, including test plans and reports.

Testing & Validation

• Support prototype builds and oversee mechanical testing to validate design integrity.
• Collaborate with cross-functional teams to resolve technical issues during development and qualification phases.

Sustainment

• Provide manufacturing support during prototype builds and product transition to production.
• Investigate and resolve customer issues related to product performance and reliability.
• Education: Bachelor’s degree in Mechanical Engineering or related field.
• Experience: 7 years of mechanical engineering experience in the aerospace industry preferred.
• Technical Expertise:
• Strong understanding of component qualification and FAA/EASA certification requirements.
• Hands-on experience with DC motors and electromechanical actuators.
• Knowledge of environmental testing per DO-160 and MIL-STD-810.

Skills: 

• Proficiency in AutoCAD, Inventor, and Inventor Vault preferred.
• Ability to manage multiple priorities under pressure and meet deadlines.
• Knowledge of aerospace materials and manufacturing processes.
• Excellent problem-solving and communication skills.

Preferred Qualifications

• Familiarity with DO-254 (hardware) and DO-178 (software) guidelines for integrated systems.
• Experience in reliability analysis and failure mode assessments.
• Background in thermal and structural analysis using FEA tools.

Travel: Approximately 5–10%.