Job Title:  Sr. Sustaining Engineer

As a Senior Sustaining Engineer you will play a critical role in sustaining and enhancing the production performance of mature products. This position is responsible for driving continuous improvement in manufacturing processes, supporting product lifecycle management, and ensuring high-quality, cost-effective production. The ideal candidate is a hands-on problem solver with a strong technical foundation, leadership capabilities, and a passion for operational excellence.

The Sr. Sustaining Engineer will:

• Lead the development and continuous improvement of manufacturing processes for existing products.
• Apply Lean, Six Sigma, and statistical tools to reduce cost, improve quality, and increase efficiency.
• Conduct PFMEA, gap analysis, and value stream mapping to identify and mitigate risks.
• Provide technical support for mature products, including root cause analysis and corrective/preventive actions for non-conformances.
• Collaborate with cross-functional teams to resolve production issues and implement process improvements.
• Provide disposition for non-conforming material in a timely manner, providing clear direction.
• Coordinate the manufacturing launch of products in new manufacturing locations.
• Prepare and release documentation packages including BOMs, routings, drawings, and tooling/fixture requirements.
• Train production staff and evaluate launch outcomes.
• Maintain accurate and up-to-date documentation in accordance with company policies and regulatory standards.
• Ensure all activities comply with safety regulations and internal procedures.
• Partner with Sales, Quality, and Design Engineering to ensure manufacturability and alignment with customer requirements.
• Interpret customer drawings/specs and provide feedback on design for manufacturability (DFM).
• Mentor engineers and technicians, fostering technical growth and professional development.
• Lead by example with a strong work ethic, accountability, and a team-first mindset.
• High personal accountability and ownership of outcomes.
• Strong organizational skills and attention to detail.
• Ability to manage multiple projects and priorities independently.
• Effective communicator with experience working across multi-site teams.
• Comfortable interacting with senior leadership and external stakeholders.
• Strategic thinker with a hands-on approach and a drive for continuous improvement.

The Sr. Sustaining Engineering position requirements:

• Education: B.S. in Mechanical, Manufacturing, or Industrial Engineering (or equivalent).
• Experience: 7+ years in a manufacturing engineering role, preferably in a high-mix, low-volume environment.
• Technical Skills:
  • Proficient in SolidWorks and PDM systems (e.g., ePDM).
  • Strong understanding of machining, assembly, and manufacturing processes.
  • Experience with MRP systems, BOM creation, and process documentation.
  • Skilled in Lean Manufacturing, Six Sigma, and statistical analysis tools.
  • Familiarity with glass-to-metal sealing is a plus.

The Sr. Sustaining Engineer position additional requirements:

• Interact with various departments and provide good communication to achieve quality product overall.  Participate in cross-training efforts interacting with other departments to acquire additional skills and knowledge for advancement.