Job Title:  Mechanical Engineer

Job Summary:

Abaco Systems, part of the AMETEK Aerospace & Defense division, is seeking an Experienced Mechanical Engineer to support the design and development of rugged embedded computing systems for deployment in extreme environments. This role focuses on mechanical innovation, thermal and structural performance, and lifecycle support for products used in military and aerospace applications. The ideal candidate will bring expertise in thermal and structural analysis, ruggedized packaging, and advanced cooling techniques (including airflow-through and liquid cooling). Strong skills in CAD modeling, simulation tools, DFM/DFA, and compliance with industry standards are essential. Success in this role requires excellent teamwork, communication, and the ability to collaborate effectively across global, cross-functional teams.

Key Responsibilities:

• Lead mechanical design efforts for New Product Introduction (NPI), ensuring robust performance in harsh environments.
• Define and validate mechanical and thermal requirements in collaboration with cross-functional teams and customers.
• Design and develop mechanical solutions including enclosures, heat sinks, thermal interfaces, and rugged packaging.
• Perform thermal simulations (CFD) and structural analysis (FEA) using tools like FloTHERM, SolidWorks Simulation, or equivalent.
• Conduct shock, vibration, and thermal testing to validate and verify product performance.
• Create detailed CAD models and drawing packages using SolidWorks or similar CAD Packages, applying GD&T standards.
• Support prototype builds, first article inspections, and environmental testing.
• Provide technical oversight, including feasibility reviews, cost/schedule impact assessments, and lifecycle support.
• Collaborate with global engineering, manufacturing, and supply chain teams to ensure design consistency and knowledge sharing.
• Work closely with internal stakeholders, vendors, and customers to align design goals and performance expectations.
• Interface with vendors for manufacturing quotes and apply DFM/DFA principles.
• Ensure compliance with ANSI/VITA, MIL-STD, and other relevant industry standards.
• Drive continuous improvement, innovation, and IP development across international sites.
• Mentor junior engineers and contribute to team development.

Education and Experience:

• Bachelor’s degree or equivalent in Mechanical Engineering from an accredited institution.
• 4–7+ years of mechanical design experience, ideally in rugged or aerospace environments. Any relevant internship will also contribute to this period.

Desired Qualifications/Characteristics:

• Proficiency in 3D CAD software (SolidWorks, Creo) and thermal/structural simulation tools.
• Strong understanding of materials science, heat transfer, and fluid dynamics.
• Experience/ Familiarity with airflow-through and liquid cooling desirable.
• Familiarity with shock, vibration, and thermal testing methods.
• Working knowledge of GD&T, PDM systems (SolidWorks PDM Professional), and manufacturing processes.
• Excellent problem-solving, communication, and collaboration skills.
• Ability to work independently and as part of cross-functional, geographically distributed teams.
• The following must be performed with or without reasonable accommodation:
  • Regularly required to sit or stand, walk, bend, and reach with hands and arms.
  • Regular use of hands/fingers for handling, holding, grasping, and typing on a computer keyboard.
  • Specific vision abilities required by this job include close vision, distance vision, color vision, peripheral vision, depth perception, and ability to adjust focus.
  • Must be able to lift and move up to 50 lbs.
    

Preferred Qualifications:

• Certifications such as ASME GDTP, CSWP, or equivalent.
• Experience in ruggedized embedded computing, advanced electronics thermal management, or RF systems.
• Demonstrated history of technical mentorship, team collaboration, and IP contribution.

Abaco is a Department of Defense (DoD) supplier and as such employees may work with or be exposed to controlled information that may only be seen or handled by US citizens or qualified permanent residents.